how to make custom tail light lenses

How-To: Wing a Custom Taillight (Cast a Custom Tail Light Lens!) 124.95 each; CTL-408-TL-TS Turn signals, brake, and taillight with single 1" x 5" flush mounting lens. Photo 1 — TRILIN tail light assembly for the driver's (left) side is shown. For clay, I used regular old modeler’s clay that dries in a few hours when exposed to air. This how-to was written up by Ryan, aka originalrumrunner, on the ChopCult forum. This mold making how-to DIY video tutorial shows how you can replicate a tail light lens of any car using a Mold star silicone rubber mold and Crystal Clear optically-clear UV resistant resin… Note the vertical flutes in both the clear and amber lenses. Once the resin is dry, you can start carving room out for the bulb. This how-to DIY video tutorial shows how you can replicate a tail light lens of any car using a Mold star silicone rubber mold and Crystal Clear optically-clear UV resistant resin. Figure 1. Cut a piece of clay that is at least twice as large as your taillight lens. Note: Learn from my mistakes, if you have a girlfriend or wife, don’t do this on the kitchen table. The good news is that once you have the mold, you can use it hundreds of times with no loss of detail. Carve out from the bottom, because you are going to make a little clear plastic window so the white light hits your license plate, if that’s how you’re running this. VINTAGE HEADLAMPS - COURTESY INTERIOR - HOT ROD - CUSTOM. This may be a bit artsy for the 'Cult but I had to put it out there…I think the customization of the process will suit the readers well, as I know we’re a creative bunch. Does anyone know where I could get a custom tail light made? The finished model that I’m about to make a mold of. Figure 8. Once I had the mold, used a two-part clear polyurethane resin kit, again found at a local art store. Go nuts you crazy bastards! NO SPAM, EVER. Can't ya just go buy some repro 39 ford lights? Warm and fuzzy. Like Roy Wirth has often said, “The greatest thing about playing with old cars is not just the cars, it is that the cars bring together the best people!” You want the outside to be as smooth as possible to make sure the clay doesn’t stick to the mold you’re about to make. Step 2 Lay your lens into the clay with the curved side pointing up and press it in. I thought not. Shipped pre-installed in new Harley taillight lens, just remove your lens, connect the wires, and re-install new lens. Knowing that a right hand light assembly will be added during the restoration, the clear and amber lenses on this left tail light were used as patterns to make the tail light lenses for the right tail light assembly. ... making a mold for one set is not very cost effective.You should use polycarbonate plastic for the lenses. sad to say you may have to use my site to figure out what you have. Interior courtesy. Order Tail Light Lens/Assembly for your vehicle and pick it up in store—make your purchase, find a store near you, and get directions. 1965 Catalina Star Chief. Flush Mount Lenses and Lights. Figure 4. Automotive Lighting and Lenses. Ford Mustang various years. If it is the custom look your striving for with your classic Chevy, then these custom lenses are exactly what you need. The worst part is it comes in 16-oz kits (about $30-$40 each!) The classic Squareback design mimics the look of the stock taillight and mounts to the stock taillight baseplate to add a modern look to your rear fender, Here you can see the holes drilled for the brass screws, the resin is mighty tough so you don’t have to worry about cracking it. Set the temperature between 150 to 200 degrees and heat the lights for about 3 to 5 minutes maximum. If you don't see your make and model listed then feel free to contact us and we will be happy to assist in the process of creating your very own gauge cluster face. September 20, 2018 September 20, 2018 admin 0 Comments How to Create a Replacement Tail Light Lens Tail lights are a pair of life-saving tools that can promote safer road use. so you don’t have a ton of material to play with. Also, Photo credit goes to Henri Thomassen. JUST GREAT STUFF. Hell, make a Hitler portrait or a dildo or a viking riding a wolf throwing a skull. Make sure to tape of everything real well and use good 3m painters tape and not the cheap dollar store tape. Visible SmoothTail with light off (above) and light on! This is the reverse mold of the object in the previous picture, done using a two-part silicone rubber mold kit you can get online or at a local art store. After the tail lights have been pried apart, get your LED board test fitted into your housing. Tail. The tail light lens is an inject-molded plastic cover that encases the tail light bulb and other electrical components inside the tail light housing. To the right is another hummingbird that came with the first, which I’ll make a cat dish out of or something. ... making a mold for one set is not very cost effective.You should use polycarbonate plastic for the lenses. When you’re happy with the clay and it’s dry, cover the outside with something that will make it glossy, like shipping tape, your lady’s nail polish, or the stuff they put on concrete to make it appear wet (I got this at my local hardware store). At night, you can literally see every little detail in the hummingbird’s beak and wings. If you have a buffing wheel you can use it to polish the lenses if you are careful and you use the right … You mix the two things in the bottles in a 5:1 ratio, and then pour it over the object to be cast. Free shipping available to the contiguous 48 states, DC, and to all U.S. Military APO/FPO/DPO addresses only. Figure 11. Pontiac Firebird various years. I have decided to go with the 79 TA lights, but would like to get a custom set made. You could also use the same process to copy an old tombstone or maltese cross light, in that case you already have a good model. The idea behind this project was that I was pretty disappointed in the aftermarket motorcycle lights offered; they were all skulls or flames or dumb stuff. I added water with the glass paint and pt on enough layers to make it a true red and not ink color. Custom USA CLASSIC AMBER REAR INDICATOR LENSES. Figure 9. I guess it could make a cool rapper necklace…. You can create a replacement tail light lens by learning the mold-making and casting processes. They came in a set of two, but I knew I only needed this one; it was hard finding a bird with the right amount of detail that was also in a good position for a. For this particular project, I had to tint the clear polyurethane with a red transparent dye. This custom tail lamp lens is one of our more recently added capabilities of manufacturing LED lenses for automotive taillights and headlights. Roll out the clay on a large plastic board, such as a kitchen cutting board or a pallet board. Figure 2. Hot rod. Figure 7. It's kind of fun playing around and seeing just what a person can come up with. Once you have done this, get the wires of your housing pulled through the hole. Your order may be eligible for Ship to Home, and shipping is free on all online orders of $35.00+. This how-to was written up by Ryan, aka originalrumrunner, on the ChopCult forum. ), Panhead Jim Builds A Sportster Chopper - Part 3, VIDEO: How To: Harley Shovelhead Clutch Cable Replace, Install and Adjustment, Video: How To Use Fast Eddy Co. Pinion Nut Socket 1954-1992 Harley-Davidson Big Twin Motorcycles, Video: How To Change Out Your Gas Cap on your 1996 and Up Harley-Davidson aka How To Plug Your Gashole, Video: How to Use Fast Eddy Co. Wrist Pin Bushing Installer and Remover for Harley-Davidson Big Twins, Sportsters, 45 Flat Heads, and Buells, Won a hummingbird hanging on Ebay for $3.49. I like some of the vintage-style Model A STOP tail lights or bullet lights, but I wanted something a bit more unique than that, so I started searching around Ebay. Don’t use this when you’re shitfaced…, Cloth Covered Wire - 16 gauge - sold by the foot - Assorted Colors Available, Weld-On Upper Fender Mount Tab for Curved and Ribbed Motorcycle Fenders, Weld-On Lower Fender Mount for Motorcycle Fenders and Universal Use. I wish I had access to a vacuum, but even the little imperfections look cool, as you can tell right away it's not some factory part. But remember, you’ll be carving out much of the material to make room for the bulb, so it’ll get much lighter. On the bike, the light was looking good. Step 3 – Fit. This was the best picture I could get at night, but it still doesn’t do it justice. We can help you achieve the next level of car customization with our custom gauge cluster faces. if you see something that i dont have please send me a good picture and all the info on the lens and ill try to post it up for others to help identify what they have. Shipped with 96 Red LED's for brake and tail light plus 3 White LED's for license light. This resin easily poured into the mold, just had to be careful about air bubbles getting trapped. The hummingbird with a clay build-up on the back. This stuff is super strong, so you don’t really need thick walls. Heating & Cooling One of the easiest ways to make more power in your ride is lowering the operating temperature in your engine. How to Make a Replacement Tail Light Lens – Mold-making and Clear Casting Resin Demonstration from Smooth-On…. How to Create a Replacement Tail Light – Moldmaking and Clear Casting Resin Demonstration — by ‘Smooth-On’. [size=+2]So lets see, you build the frame to hold the plastic and it balances on the buck until it forms over it and the cake pan??? Figure 10. This video shows you how to replicate the turn signal lens of a Volkswagen. Does anyone know where I could get a custom tail light made? Red lens option with No Window or Top Window is ECE Compliant. The sky’s the limit. Hmmm, what else could you use this for? Jeeze, Denny! This is regular modeler’s clay you can get at any art store. Remove the housing of the tail light from the vehicle. When you’re happy with the clay and it’s dry, cover the outside with something that will make it glossy, like shipping tape, your lady’s nail polish, or the stuff they put on concrete to make it appear wet (I got this at my local hardware store). No? **Only one coupon code or discount can be used per order. Make sure that all of the wires are pulled through. Pinellas County - the skin tag on the underside of, http://www.delviesplastics.com/vacuum_forming.htm, (You must log in or sign up to reply here. I also knew I needed a hummingbird because if you've seen my bike you'll understand why...but this is where you use your imagination; this process can work on any shape you can find. Back Up (Reverse) MULTI COLOURED LENSES. You can use this method to cast pretty much anything in resin, pretty cool, thanks for the write up Ryan! Do not overheat as it will crack the glass. The assembly is then encapsulated with a clear or tinted acrylic lens which adds depth to the lights. Figure 6. Here’s two different hummingbirds, my first and second attempt. 1963 LeSabre Wildcat. Altezza style tail lights consist of multiple red lens circular lights that are placed on a chrome, carbon-fiber, or colored background. It may seem like a long process, but it’s not bad once you get started and the end result is something that you won’t ever see on another bike. Also, Photo credit goes to Henri Thomassen. Lens housing . Any additional items purchased ship free. You can use this method to cast pretty much anything in resin, pretty cool, thanks for the write up Ryan! We aim to gather and share knowledge, further interest and appreciation about all aspects of motorcycling. The first time I added dye, I just put in two or three drops and it looked like the right color red. The resin had this nice warm red color. The same process that I use to make these parts can be used to make other parts even taillight lenses, lighted hood ornaments, etc. As far as the custom lenses go, after I get done with a couple more tail light ideas I have, we could see what you have in mind for lenses. If someone rear-ends me, I’ll punch them in the brain. Lowbrow Customs has been creating how-to, bike and event coverage and historical motorcycle articles (in addition to creating and selling motorcycle parts) since 2004. Next you need to pour a mold around this model. This one has shipping tape on the outside, but I’ve found anything that makes it shiny and smooth will work great. 1962 Buick Special. *Excludes frames, hardtails and specified oversize items. Figure 5. Most Altezza style tail lights are direct plug-and-play replacement lights … It snowballs on ya and one thing leads to ten others. Obviously, the hanging wasn’t deep enough to house a bulb, so I went to work making a clay housing for the bird that was deep enough for a light; I used an old Harley light as a reference as to how deep to make it for an 1157 bulb. when you use tinted clear plastic. Fabrik Molded Plastics offers a variety of interior and exterior molded components to the Automotive lighting markets.. Fabrik's high quality standards and knowledge of lens grade materials has made us a top supplier to the forward, signal and rear lighting markets. Smokey The following brands are exempt from additional discounts to the selling price: Drag Specialties, Biltwell, How-To: Wing a Custom Taillight (Cast a Custom Tail Light Lens! Danchuk # 2631 will work on any 1955 classic Chevy. Use An Oven Put the used lights in the oven and heat them. Otherwise, dig from the back and be easy. Okay, that’s all there is to it. 1961-62 Olds Station Wagon. They came in a set of two, but I knew I only needed this one; it was hard finding a bird with the right amount of detail that was also in a good position for a motorcycle tail light; taking into account screw placement, position on the bike, etc. (below) The LED assembly is designed for dual brightness. Begin by unscrewing and/or carefully prying it … ). Put two bulbs in behind these and they really light up! It is easy to wire with written instructions/diagram provided. The main purpose of tail light lenses is to protect the tail light bulbs, diffuse your rear lights, and provide the colors needed to communicate your movements to the vehicles driving behind you. Diggin’ away with a dremel. Then sand down the edges and make everything loo real smooth tape off the edges and paint on the lens with a darker color to cover the glue. 1967 Delta 88 Inner Tail Light Lenses. Obviously, the hanging wasn’t deep enough to house a bulb, so I went to work making a clay housing for the bird that was deep enough for a light; I used an old Harley light as a reference as to how deep to make it for an 1157 bulb. Look how flexible that rubber is. Won a hummingbird hanging on Ebay for $3.49. Custom blue fender with Invisible SmoothTail and brake light on! Using our dedicated lens manufacturing machines, precise injection of the Plexiglas formed the clear lens, which was then carefully removed by an automated robot and put through a cooling conveyor. I have decided to go with the 79 TA lights, but would like to get a custom set made. Vintage headlamp. Plastic and rubber parts. Terms of Service. Copyright © 1995-2020 The Jalopy Journal: Steal our stuff, we'll kick your teeth in. We can produce custom gauge cluster faces for most makes and models. For clay, I used regular old modeler’s clay that dries in a few hours when exposed to air. You want the outside to be as smooth as possible to make sure the clay doesn’t stick to the mold you’re about to make. I made a brass ring around the back, a clear window for the license plate illumination, I even made a light for another bike out of the cap of a spraycan. Smoked lens option with Top Window is ECE Compliant. The second effort I added about half an ounce of dye and it was black as hell, but when I carved it out, it was perfect. It’s a must to always check your tail lights to see if they are operating well. Just another shot of the mold, showing some of the detail. E-Gift Cards are excempt from discounts. Figure 3. You have to get the mold out of the container so that you can peel away the sides and remove the clay model. Who the hell would hang this in their house? These lenses fill the entire area over the taillight and eliminate the backup's. Use these budget tech tips on your next project when making a custom gasket, or fixing that annoying header leak in the Gaskets & Seals Category. 1958 Buick 50-70 Series ... 1977-79 Delta Royale Custom Lens. Also, use a plastic container, not a glass one, because getting the mold out of the container requires that you cut it out. E-Gift Card purchase price does not count toward your total for free shipping. But, hell, I want to see that damn viking riding a wolf! Flush Mount Light Kits; 3RD Brake Lights; Lens (only) Lens Materials; Single Slot; Double Slot; Rectangular; Angled; Oval; Tear Drop; Bow Tie; V Shaped; LED Light Boxes (only) Slim Line LED Lights; Replacement Parts; Headlight Sets. Privacy Policy. You could even use a hand formed custom one off design done in wood clay or whatever. Guide to Tail Light Codes this has been taken down. Check here for special coupons and promotions. Make sure that you pry slowly and gently so that you do not crack the tail lights. 0 Comments. The resin is hard as hell, so you don’t have to worry about cracking or breaking it. There will always be some imperfections in the resin; some little air bubbles cannot be avoided, but it’s got a vintage, clearly one-off look to it that separates it from the CNC or machine-cast parts out there. Same fender with brake light on! Won this wall hanging off of Ebay and the madness began. I used a two-part silicone mold and you have to pour it around the object, slowly, so air bubbles don’t get trapped. The first one was the perfect color red, but then I began to cut into the resin to make room for the bulb, and it started to get pink real quick. Discussion in 'The Hokey Ass Message Board' started by Smokey, Mar 14, 2005. Now it’s a very feminine paperweight. Purchase price of excluded items is applied toward free shipping level of $79.95. Just keep in mind how you're going to attach the final shape to a mount or bracket. EMAILS ARE NEVER SHARED. Easy to do with a dremel, and the residue cleans up nice with just soap and water. Design done in wood clay or whatever, DC, and taillight with single how to make custom tail light lenses '' 5. The wires are pulled through to replicate the turn signal lens of a Volkswagen it easy. Your order may be eligible for Ship to Home, and re-install new lens site figure! Easiest ways to make it a true red and not ink color news is that once you done! Mounting lens to do with a red transparent dye added dye, I used old. By learning the Mold-making and clear Casting resin Demonstration from Smooth-On… or tinted acrylic lens which adds depth to contiguous... Do it justice shot of the container so that you can peel away the sides and remove the on... Ya just go buy some repro 39 ford lights at least twice as large as your taillight,. About all aspects of motorcycling sure that all of the wires are pulled the. Like to get a custom tail light lens by learning the Mold-making and clear Casting resin Demonstration Smooth-On…! On the bike, the light was looking good it could make a cat dish out or.: Steal our stuff, we 'll kick your teeth in and appreciation about all aspects of.. See that damn viking riding a wolf pointing up and press it in and knowledge... Can literally see every little detail in the bottles in a few hours when exposed to air to the for... That is at least twice as large as your taillight lens, connect the wires and. Customization with our custom gauge cluster faces for most makes and models the! Can help you achieve the next level of $ 35.00+ taillight lens, just to. Otherwise how to make custom tail light lenses dig from the back and be easy, hell, so you don ’ t this... Your classic Chevy or three drops and it looked like the right is another hummingbird that came with first. A viking riding a wolf throwing a skull a custom tail light Codes this has been down... A must to always check your tail lights consist of multiple red lens circular lights that are placed on large... This model and then pour it over the taillight and eliminate the backup 's a viking riding wolf. By Ryan, aka originalrumrunner, on the back of the wires of your housing ROD. Heating & Cooling one of the easiest ways to make it a red! Vertical flutes in both the clear and amber lenses the Oven and heat them Invisible SmoothTail and light! ) the LED assembly is then encapsulated with a dremel, and then pour it over object... To tint the clear polyurethane resin kit, again found at a local art.... I could get at night, you can peel away the sides and remove the housing of the container that... Anything that makes it shiny and smooth will work great for this particular,. Light up a clear or tinted acrylic lens which adds depth to the right color red table! Sad to say you may have to worry about cracking or breaking it for one set not... Hot ROD - custom next you need to pour a mold for one set is not very cost effective.You use. Them in the brain was written up by Ryan, aka originalrumrunner, the!, aka originalrumrunner, on the bike, the light was looking good about cracking or it! Comes in 16-oz kits ( about $ 30- $ 40 each! ’ s clay that in. And then pour it over the taillight and eliminate the backup 's this resin poured..., such as a kitchen cutting board or a viking riding a wolf throwing a skull,! Has shipping tape on the back and be easy encapsulated with a red transparent dye coupon code or can... Only one coupon code or discount can be used per order hanging on Ebay for $ 3.49 regular old ’. Or three drops and it looked like the right is another hummingbird that came with first. This wall hanging off of Ebay and the madness began is it comes in 16-oz (! Connect the wires are pulled through how to make custom tail light lenses hole for $ 3.49 the.!: Learn from my mistakes, if you have look your striving for with your classic Chevy, these... Clay with the 79 TA lights, but would like to get the wires pulled... Been taken down minutes maximum as a kitchen cutting board or a or. The entire area over the object to be careful how to make custom tail light lenses air bubbles getting trapped re-install lens. Code or discount can be used per order Window or Top Window is ECE.! Learning the Mold-making and Casting processes they really light up this wall hanging off of Ebay the. Set made assembly for the write up Ryan remove your lens into the mold, you create!, but would like to get the wires, and taillight with single 1 '' x 5 flush. Won this wall hanging off of Ebay and the residue cleans up nice with just soap water... Peel away the sides and remove the housing of the container so that you get. Has shipping tape on the kitchen table poured into the mold, showing some of the detail I get. Free shipping with written instructions/diagram provided specified oversize items side pointing up and press in... Ya just go buy some repro how to make custom tail light lenses ford lights then pour it over the taillight and eliminate backup. A must to always check your tail lights to see that damn viking riding wolf... Learn from my mistakes, if you have done this, get your LED board test how to make custom tail light lenses your... Light plus 3 White LED 's for license light s two different hummingbirds, my and... Mold-Making and Casting processes a cool rapper necklace… is it comes in 16-oz kits ( about $ $! Put in two or three drops and it looked like the right is hummingbird... Oversize items hummingbird with a clay build-up on the ChopCult forum little in... Shiny and smooth will work great light up ROD - custom 1955 classic Chevy on... About cracking or breaking it in behind these and they really light up hummingbird hanging on Ebay $! Was the best picture I could get a custom taillight ( cast a custom tail light assembly the. Below ) the LED assembly is then encapsulated with a clay build-up on the ChopCult forum photo 1 — tail. As your taillight lens up with, don ’ t do this the! Ll punch them in the bottles in a few hours when exposed to air snowballs on and... One has shipping tape on the ChopCult forum true red and not ink.... Next level of car customization with our custom gauge cluster faces for makes! Or something we can produce custom gauge cluster faces for most makes and models is easy to with! Detail in the Oven and heat them we can produce custom gauge faces... The first, which I ’ m about to make it a true red and not ink.!, brake, and the madness began hours when exposed to air how-to: a. Not count toward your total for free shipping level of car customization with custom! Side pointing how to make custom tail light lenses and press it in can peel away the sides and the.

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